Stainless steel Deep drawn housing

Stainless steel Deep drawn housing

Deep drawn housing

Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch.[1] It is thus a shape transformation process with material retention. The process is considered “deep” drawing when the depth of the drawn part exceeds its diameter. This is achieved by redrawing the part through a series of dies. The flange region (sheet metal in the die shoulder area) experiences a radial drawing stress and a tangential compressive stress due to the material retention property. These compressive stresses (hoop stresses) result in flange wrinkles (wrinkles of the first order). Wrinkles can be prevented by using a blank holder, the function of which is to facilitate controlled material flow into the die radius.

Stainless steel Deep drawn housing

1. Material
No.Material Description
1.1Mild steel,stainless steel,aluminum alloy,galvanized steel,or custom,etc.
2. Product size and tolerance
2.1Length (mm)20,50,60 or custom±0.2
2.2Wall Thickness (mm)0.25,0.3,0.35,0.5 or custom±0.02
2.4Outer diameter (mm)20,50,60 or custom±0.1
3. Surface finish and other properties
3.1Surface finishPowder coating,glavanization coating,electrophoretic treatment,etc.
32Surface roughness (Ra)As per customer’s requirements
3.3Manufacturing Process BriefMaterial preparation→Deep drawing →Reshaping→Surface treatment

Packaging & Shipping

4. Packing,Shipping and others
No.ItemStainless steel Deep drawn housing
4.1PackingTo be packed in wooden crate with protection film
4.2MarkingEach box to be legibly marked with the name of the manufacturer or supplier, the designation of material,condition,dimensions and weight
4.3Shipping toolsShip goods by van to departune port then by sea to desitination port

Quality management and spot management

No.ItemStainless steel Deep drawn housing
5.1Quality control1. Quality assurance
a. Incoming material quality assurance; b. Process quality assurance; c. First sample quality assurance; d. Final quality assurance.
2. Process management-The right results are from the right process
a. Production process card control; b. Standard operational procedure;c.Job certification;d. Quality chart monitor.
3. Equipment and facility management
a. Periodic maintenance; b.Preventative maintenance.
4. Mold management
a. Mold life management; b.Periodic and preventative maintenance; c. Periodic inspection.
5.2Inspection ToolsAltimeter,Vernier caliper,Micrometer,3D coordinate measuring instrument
5.3Spot management“5S” management (sort,set in order,shine,standard,sustainable).